ALU ALU BLISTER PACKING MACHINE
Special Features
- Up to 1lacs Tablets/ Shift
- No micro-stops
- One user interface for all components
- Best built quality
- Rigid design
- GMP Standards satisfying with all stainless steel cladding
- Hi-speed with smoothness & noiseless performance
Optional Features
- Perforated
- Embossing
- All in one package (ALU-ALU-machine with PVC attachments)
- SP-Feeding System
- Acrylic & Polycarbonate guards
Pulse Features
- Packing Speed : : Calibrated Speed of 30 Strokes/minute in 140mm format area machine
- Web Indexing : Servo based system
- Feeding : Dropping system with pneumatic technology
- Man Machine Interface : Ergonomically and user friendly touch screen operation
- Scrap Handling : Scrap winder
Technical Specification
| Description | (ALU ALU) Cold Forming | (PVC ALU) Thermo Forming |
|---|---|---|
| Base Foil Width | Aluminum 140mm | PVC/PVDC/ACLAR 140mm |
| Base Foil Thickness | 0.13 - 0.15mm | 0.20 - 0.40mm |
| Bsae Foil Reel Diameter | 440 mm Max | 440 mm Max |
| Sealing Foil Width | Aluminum 140 mm | Aluminum 140 mm |
| Sealing Foil Thickness | 0.025 - 0.035mm | 0.025 - 0.035mm |
| Sealing Foil Reel Diameter | 210mm Max | 210mm Max |
| Max. Packet Forming Area | 85 x 140mm | 85 x 140mm |
| Max. Forming Depth | 8-10mm | 8-10mm |
| Output | 30 Strokes per Minute | |
| Approx. Weight of Machine | 1300 kg. | |
| Machine Size (L X W X H) | 2570 x 800 x 1970mm | |
| Power Requirement | 1 Phase, 230 Volts | |
| Water Chiller Requirement | 80litr/hour. Temperature 150C + 20C Pressure 2.5 bar (Max) | |
| Additional Safety | Air Dryer, Voltage Stabilizer | |
| Compressed Air Requirement | 24CFM Dry Air at constant pressure 80kg/cm2 | |
An Alu Alu blister packing machine is specifically designed for the packaging of pharmaceutical products in what is known as an Alu Alu blister pack. Alu Alu blister packing machines are constructed with three layers:
- Bottom Layer: Typically made of aluminum foil, which provides excellent barrier properties against moisture, light, and gases.
- Middle Layer: Usually a barrier material such as PVC (polyvinyl chloride), PVDC (polyvinylidene chloride), or ACLAR (chlorotrifluoroethylene), which enhances the barrier properties and protects the product.
- Top Layer: Another layer of aluminum foil, which provides additional protection and acts as a barrier.
The Alu Alu blister packing machine is equipped to handle the specific requirements of these multi-layer packs. Key features and components of such machines include:
- Forming Station: Where the cavities are formed in the aluminum foil using heat and pressure.
- Feeding System: Automated systems for feeding the products into the blister pockets.
- Foil Heating and Sealing: Ensures precise heating and sealing of the aluminum foil layers to form a secure pack.
- Cooling Station: Allows the packs to cool down and solidify the seals.
- Cutting Station: Where the sealed blister packs are cut into individual units.
- Control System: Includes PLC (Programmable Logic Controller) and HMI (Human Machine Interface) for monitoring and controlling the packaging process.
These machines are critical in pharmaceutical packaging due to the stringent requirements for product protection, tamper evidence, and stability. Alu Alu blister packing machines are widely used for tablets, capsules, and other solid dosage forms, and maintaining product integrity is crucial.
